Posts in category "case-study"

Wire Erosion – Impeller Splining

Project Name: Wire Erosion – Impeller Splining Industry Sector: Mining, Dredging etc (Slurry Collection) Type of Work: Wire Erosion Client Requirements: A client approached Cheshire Wire Erosion wanting us to make some impellers with the splines. The challenge was that rather than one or two impellers they required large quantities of them and within a Read More

Wire Erosion – Bar Production

Project Name: Wire Erosion – Bar Production Industry Sector: Subsea Type of Work: Wire Erosion Client Requirements: A request was made by one of our clients working in the subsea industry, for 5 bars to be wired eroded from one larger round bar. The bars needed to be wire eroded to a specific diameter. The Read More

Wire Erosion – Heat Sink Prototype

Project Name: Wire Erosion – Heat Sink Prototype Industry Sector: Electronics Type of Work: Wire Erosion Client Requirements: Cheshire Wire Erosion are renowned for precision engineering and it is because of this that we are constantly acquiring new clients. We often find that a company approaches us as a result of a referral from an Read More

Wire Erosion – Split Bearings

Project Name: Wire Erosion – Split Bearings Type of Project: Brass Large Split Bearings Client Requirements: Cheshire Wire Erosion was asked by a long-established client for some help. They wanted a 460mm thick 6off 1.2 metre ring splitting in half. Having worked with this client over several years and on a range of different projects Read More

Spark Erosion – 4-Axis Aluminum Component

Project Name: Spark Erosion – 4-Axis Aluminum Component Type of Project: To create a scientific component made from Aluminum Client Requirements: Cheshire Wire Erosion is able to create new components based on the requirements of our clients, however at times we are sometimes asked to alter existing components. This may involve a slight adjustment, or Read More

Wire Erosion – Drive mechanism

Project Name: Wire Erosion – Drive mechanism Type of Project: To create a scientific component made from Aluminum The Industry: Petro Chemical Client Requirements: We used a 110mm thick steel plate from which we cut the 20 sectors. There were five pieces, and we wire eroded each piece in order to create 5off dowel holes and Read More

Precision Wire Cutting – Pastry Cutters

Project Name: Pastry Cutters Type of Work: Food Industry Client Requirements: Cheshire Wire Erosion was approached by a long-standing client and asked to wire erode a set of pastry cutters to their specifications. More specifically we were to produce two off cutters from a stainless-steel blank. They also wanted us to wire erode a twin aperture Read More

Spark Erosion Project – Drain Hole into Super Duplex Pump

Project Name: Spark Erosion of Drain Hole into Super Duplex Pump Type of Work: Housing /Chemical Client Requirements: Cheshire Wire Erosion was asked to spark erode a lateral “drain hole” into an Inconel pump impellor housing. This material is known as a superalloy as it is oxidation-corrosion resistant so well suited for use in extreme environments Read More

Wire Erosion of 4-Axis profile – Paper Shredder

Project Name:      Paper Shredder (specifically to shred used plastic £5 bank notes) Industry Sector:    Financial/Business Type of Work:       Wire Erosion of 4-Axis profile Client Requirements: We were recently approached by a client and asked if we could wire erode 9 pointed details, tapering to a plain diameter. This was for a paper shredder which was Read More

Separator Plates – Wire Erosion of Multi Plates

Project Name:      Separator Plates Industry Sector:    Oil and Gas Type of Work:       Wire Erosion of Multi Plates.  Various hole and profiled apertures Client Requirements: The client asked Cheshire Wire Erosion to wire erode holes of various diameters and profiled apertures into multiple plates. These plates were 1.2 metres in diameter. You can see the range Read More

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